Production Management System
Shop-Floor OEE & Real-Time Capacity
Orchestrate plant lines, machine capacity, and paperless operator workflows. We deploy IoT sensor telemetry, automated master scheduling, and in-line digital quality gates to maximize plant OEE.
Core Production Management Deliverables
Everything needed to orchestrate factory lines, eliminate downtime, and run precision shop-floor operations.
Master Capacity Scheduler
Multi-level Bill of Materials (BOM) explosion, machine availability calendars, and automated job dispatching.
- Multi-Level BOM Explosion
- Dynamic Line Rebalancing
IoT OEE & Downtime Analytics
Real-time machine sensor feeds (PLC/SCADA/MQTT) tracking availability, cycle times, and micro-stoppages.
- Live OEE Telemetry Gauges
- Automated Stoppage Categorization
Digital Operator Workflows
Tablet-based digital work instructions, in-line QA inspection gates, defect logging, and operator scrap recording.
- Paperless Shop-Floor SOPs
- In-Line Quality Sign-Offs
Predictive Maintenance & Spares
Sensor anomaly detection for motor vibration and temperature, automated work order generation, and spare parts ledger.
- AI Anomaly Detection
- Critical Spares Reorder Gates
The 8–12 Week Production System Rollout
A proven agile roadmap taking plant operations from manual spreadsheets to real-time digital execution.
Plant Diagnostics & IoT Setup
Auditing shopfloor machine lines, mapping multi-level BOM structures, and connecting PLC / IoT telemetry gateways.
- Machine PLC / gateway connectivity
- Routing & BOM architecture definition
Scheduler Engine & Tablet UIs
Deploying the dynamic scheduler, building operator tablet apps, and integrating with ERP inventory ledgers.
- Scheduler algorithm optimization
- Operator tablet app deployment
Pilot Cutover & Plant Rollout
Executing line balancing trials, training plant supervisors & operators, and cutting over to full live production.
- Pilot line validation & signoff
- Plant supervisor & operator training
Senior Manufacturing & IoT Engineers
Engineers with deep domain experience in factory execution systems, PLC telemetry, and production scheduling.
Principal Manufacturing Architect
Architects shopfloor integration protocols, BOM master data standards, and end-to-end ERP data synchronizations.
Lead Automation & OEE Engineer
Builds dynamic line scheduling algorithms, configures PLC/MQTT sensor gateways, and manages real-time OEE dashboards.
Industrial QA & Compliance Specialist
Designs digital inspection workflows, non-conformance logging, operator tablet UI interfaces, and batch traceability.